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Services

Production Process

Design And Engineering

Nearly two decades of experience, mastery and extensive use of grating production standards, has made it easy for us to provide engineering services. Analytics such as X-Steel, Solid Works, Auto Cad, ABAQUSE, Tekla Structures strive to improve the quality and optimization of the final product, to ultimately provide the satisfaction of esteemed employers.

The services of this section are:

  • Providing consulting services in designing and selecting gratings

  • Accept orders and complete requests

  • Preparation of grating location maps (Layout) in accordance with the standards

  • Accurate implementation of project requirements based on construction instructions

  • Close cooperation with engineers and architects to improve the use of grating in installation spaces

  • Production planning and project control is done with the Ms Project program. In this way, the production process is improved and updated production information is available

  • Preparation of technical documents related to projects to be presented to employers

Complete Production Process

The integration of the entire grating production process and the products resulting from them allows us to control the quality of each production process and ensure the adequacy of the final product.

Belt cutting line

The cutting line is the first stage of the production process in which steel coils are produced longitudinally in accordance with the requirements of metal gratings. To be.

Belt cutting line
Production of electrophoresis grating panel

Production of electrophoresis grating panel

At this stage, the belts are placed in the system with the four sides projected, and the electrophoresis device, by simultaneously creating high electrical current and mechanical pressure, causes the bearing belts and the interface at the connection points to approach the melting temperature and the two pieces are completely Immerse yourself and create a perfectly uniform, one-piece connection.

Production by press or manual

After punching the parts by presses equipped with PLC system, the belts are pressed together by special press or by GMAW welding.

Production by press or manual
Cutting pieces

Cutting pieces

In the next step, the parts are cut according to the size and request by a special saw or CNC grating cutting machine (the only sample available in Iran) and are ready to be sent for the final welding stage.

Welding and finishing of parts

After the cutting stage, the gratings are welded with a frame resistance welding machine or GMAW method based on their dimensions and geometric shape, and after the required cleaning and grinding, they are inspected by the quality control department.

Welding and finishing of parts
Quality Control

Quality Control

In the next stage, the parts are cut according to the size and request with a special saw or CNC grating cutting machine (the only sample available in Iran) and are ready to be sent for the final welding stage. And customer satisfaction is the process of project implementation. This is done in Arak Rail Company according to the current world standards and is emphasized in all projects.

Hot dip galvanized

The use of quality raw materials, high purity zinc and controlled galvanizing process is always an integral part of this process in Arak Rail complex and due to the high sensitivity of this part in the final quality of grating, it is done with great care.

Hot dip galvanized
Packing and shipping

Packing and shipping

After the final grating controls, the parts are packaged according to the customer's needs or the relevant instructions, and the parts sending list is prepared so that after the approval of the inspectors and the employer's esteemed representatives, the parts can be loaded and shipped to the employer's site.

Arak Rail Co.

Arak Rail Co.